hitek

Hitek Africa - Lube Blending Capacity Assessment

Current Infrastructure Overview

Equipment Category	Item	Quantity	Capacity (MT)	Total Capacity	Status
Base Oil Storage	Group I Storage Tanks	2 × 45MT	90	154 MT	Insufficient
	Group I Storage Tanks	4 × 16MT	64	-	-
	BS150 Storage (IBC)	Multiple	Limited	-	Inadequate
Blending Equipment	Primary Blender Kettles	2 × 15MT	30	52 MT	Adequate
	Secondary Blender	1 × 12MT	12	-	-
	Small Blender	1 × 10MT	10	-	-
	Spare Blender	1 × 10MT	-	-	Available
	Heating System	0	None	-	Missing
Finished Product Storage	Storage Tanks	4 × 16MT	64	64 MT	Limited

Base Oil Type	Monthly Requirement (MT)	Current Storage (MT)	Gap/Surplus	Blending Time/Batch	Daily Capacity Required	Status
SN 500	80	0	-80	1.5 hrs	3.6	New Storage Needed
SN 150	60	154	+94	1.5 hrs	2.7	Adequate
BS150	15	Limited	-15	1.0 hrs	0.7	Tank Required
N150 & N500	20	0	-20	1.5 hrs	0.9	New Storage Needed
TOTAL	175	154	-21	-	7.9	Investment Required

Basic Upgrade

Advanced Setup

HALB Option

Investment Item	Specification	Investment (USD)	Monthly Output Increase	Completion Time	ROI Impact
SN 500 Storage Tank	100 MT capacity	$85,000	+80 MT	6 weeks	High
BS150 Storage Tank	25 MT capacity	$35,000	+15 MT	4 weeks	High
Steam Boiler System	2 ton/hr capacity	$75,000	+25% efficiency	8 weeks	High
Additive Premixer Tanks	2 × 2MT with pumps	$45,000	+15% efficiency	4 weeks	Medium
Warehouse Extension	500 sqm additional	$40,000	Storage for 300 drums	6 weeks	Medium
TOTAL BASIC	Essential upgrades	$280,000	220 MT/month	8 weeks	High

Investment Item	Specification	Investment (USD)	Monthly Output Increase	Completion Time	ROI Impact
All Basic Items	As above	$280,000	220 MT	8 weeks	High
Additional Blender	20 MT with heating	$120,000	+50 MT	10 weeks	Medium
Automated Dosing System	For all additives	$85,000	+20% efficiency	6 weeks	High
Enhanced Filling Lines	Upgrade all machines	$95,000	+40% filling speed	8 weeks	High
Quality Control Lab	Full testing equipment	$60,000	Quality assurance	4 weeks	Medium
TOTAL ADVANCED	Complete setup	$640,000	320 MT/month	12 weeks	Very High

Investment Item	Specification	Investment (USD)	Monthly Output Increase	Completion Time	ROI Impact
HALB Storage Tanks	2 × 40MT heated	$90,000	250 MT	6 weeks	Very High
Flexibag Receiving System	With heating & pumps	$35,000	Handling capacity	3 weeks	High
Enhanced Filling Lines	For all package sizes	$75,000	+50% filling speed	4 weeks	High
Quality Testing Equipment	HALB quality control	$25,000	Quality assurance	2 weeks	Medium
TOTAL HALB	Semi-finished setup	$225,000	250 MT/month	6 weeks	Very High

Current Method	Volume	Issues	Proposed Solution	Investment	Benefits
Direct Pour to Blender	180 drums/month	Time consuming, inconsistent, spillage risk	2×2MT Premixer Tanks	$45,000	15% faster blending, better consistency
Drum Storage	~36 MT additives	Limited warehouse space	500 sqm warehouse extension	$40,000	Storage for 300+ drums
Manual Handling	2-3 operators	Safety risks, slow process	Pneumatic transfer system	$25,000	Automated transfer, improved safety

Immediate needs: 500 sqm additional warehouse space for 180 drums/month (300 drums storage capacity)

Premixer investment: 2×2MT tanks with heated lines to all blenders - reduces blending time by 15%

Safety improvement: Pneumatic transfer system eliminates manual handling risks

Total investment: $110,000 for complete additive handling upgrade

Phase 1 (6 weeks): HALB setup + basic storage - $225,000

Expected output: 250 MT/month (exceeds 200 MT target)

Phase 2 (6 months): Full blending capability - additional $415,000

Total capacity: 320+ MT/month with full flexibility

Phase	Investment	Timeline	Output Capacity	Key Benefits	Risk Level
Phase 1: HALB + Basic	$225,000	6 weeks	250 MT/month	Fast implementation, immediate capacity	Low
Phase 2: Full Blending	+$415,000	+16 weeks	320+ MT/month	Complete flexibility, cost optimization	Medium
Total Investment	$640,000	22 weeks	320+ MT/month	Market leadership position	Low